Chester, South Carolina: U.S. Launches First Commercial Battery Recycling Facility

Chester Battery Recycling Facility

News Summary

Princeton NuEnergy Inc. has opened the U.S.’s first commercial-scale Advanced Black Mass recycling facility in Chester, South Carolina. This innovative facility is designed to recycle lithium-ion batteries and produce high-purity materials for electric vehicle production. With a processing capacity of 5,000 tons annually and a remarkable recovery yield over 97%, this step significantly advances U.S. battery material recovery. The facility supports energy security and paves the way for sustainable energy solutions, with plans for future expansion and a commitment to environmental standards.

Chester, South Carolina: U.S. Achieves Milestone in Battery Recycling

Princeton NuEnergy Inc. (PNE), a leader in lithium-ion battery direct recycling and manufacturing, has launched the U.S.’s first commercial-scale Advanced Black Mass (ABM) recycling facility in Chester, South Carolina. This landmark facility is now fully operational and marks a significant step in domestic battery materials recovery, aligning with national energy security goals.

PNE’s ABM recycling production site is the first in the country capable of producing both Advanced Black Mass and battery-grade cathode active materials, specifically nickel-cobalt-manganese (NCM) and lithium iron phosphate (LFP) chemistries. The facility has an annual processing capacity of 5,000 tons, utilizing a proprietary recycling process to generate high-purity ABM from manufacturing scrap.

Impressively, the Chester facility boasts a recovery yield surpassing 97%, exceeding typical industry performance. This high efficiency ensures that valuable feedstock for battery production can be consistently harvested, contributing significantly to the U.S. electric vehicle market and renewable energy initiatives.

Growth Plans and Collaborations

Looking ahead, PNE plans to expand the facility’s capacity to 15,000 tons per annum by 2026, with possibilities to scale up to 50,000 tons based on market demand. The company is also working in partnership with a co-located facility in McKinney, Texas, to advance direct recycling technologies, further enhancing its recycling capabilities.

To support its initiatives and expand its footprint, PNE has established a national network focused on closed-loop battery material recovery and production, reinforcing the United States’ commitment to sustainable energy solutions.

Commitment to Environmental Standards

PNE’s Chester facility complies with all federal and state environmental regulations and operates under strict Standard Operating Procedures (SOPs) designed to ensure safety, traceability, and material quality. This commitment to maintaining high operational standards ensures that the facility can safely contribute to the recycling ecosystem without compromising environmental integrity.

Financial Backing and Support

The operation of the Chester facility is backed by $55 million in grants and strategic funding from various investors, including Honda, LKQ Corp., Samsung, Shell Ventures, and Wistron Corporation. Additionally, PNE received a $12 million grant from the U.S. Department of Energy in 2022, further bolstering its efforts in battery recycling and manufacturing.

Technological Advancements

PNE’s dedication to innovation is also highlighted by the establishment of a Materials Testing Center in Princeton, New Jersey, which is the largest of its kind in the northeastern U.S. This center will provide third-party validation and application testing for downstream processes, ensuring that newly produced materials meet industry standards and customer expectations.

Broader Implications for Energy Security

The inauguration of PNE’s Chester facility is a crucial development for the U.S. battery recycling market. It not only paves the way for increased domestic production of critical battery minerals but also aligns with national policies aimed at enhancing energy independence and supply chain security. By promoting battery recycling and manufacturing within U.S. borders, PNE is positioning itself as a key player in the transition to sustainable energy solutions.

As the demand for electric vehicles and renewable energy continues to rise, PNE’s operations in Chester are set to play an essential role in meeting these challenges while protecting the environment and fostering economic growth within the United States.

Deeper Dive: News & Info About This Topic

STAFF HERE GREENVILLE
Author: STAFF HERE GREENVILLE

The HERE Greenville Staff Writers are a collaborative team of journalists, editors, and local contributors passionate about delivering accurate, timely information to the Greenville community. As part of the HEREcity.com Network, which powers over 100 U.S. city sites including HEREcolumbia.com, our staff draws on collective experience in South Carolina journalism to cover everything from business sales and real estate developments to dining deals and community initiatives. Our Expertise and Background Local Roots in Greenville Our team includes lifelong Greenville residents and SC natives with deep knowledge of the area’s history, economy, and culture. We’ve covered key events like the recent sales in the Heritage Historic District 17 , Greenville’s textile and railroad heritage 2 , and growth in local education sectors (e.g., Greenville Technical College programs) 27 . Collective Experience With over 50 combined years in journalism, our staff has backgrounds in print, digital media, and community reporting. We prioritize fact-based stories, drawing from sources like the Greenville Chamber of Commerce, city government records, and on-the-ground interviews. Commitment to Quality Every article is a group effort, involving research, editing, and verification to ensure reliability. We adhere to journalistic standards, citing credible sources and updating content as new details emerge.

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STAFF HERE GREENVILLE

The HERE Greenville Staff Writers are a collaborative team of journalists, editors, and local contributors passionate about delivering accurate, timely information to the Greenville community. As part of the HEREcity.com Network, which powers over 100 U.S. city sites including HEREcolumbia.com, our staff draws on collective experience in South Carolina journalism to cover everything from business sales and real estate developments to dining deals and community initiatives. Our Expertise and Background Local Roots in Greenville Our team includes lifelong Greenville residents and SC natives with deep knowledge of the area’s history, economy, and culture. We’ve covered key events like the recent sales in the Heritage Historic District 17 , Greenville’s textile and railroad heritage 2 , and growth in local education sectors (e.g., Greenville Technical College programs) 27 . Collective Experience With over 50 combined years in journalism, our staff has backgrounds in print, digital media, and community reporting. We prioritize fact-based stories, drawing from sources like the Greenville Chamber of Commerce, city government records, and on-the-ground interviews. Commitment to Quality Every article is a group effort, involving research, editing, and verification to ensure reliability. We adhere to journalistic standards, citing credible sources and updating content as new details emerge.
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